Bitumen Drum Decanter
High-Efficiency Drummed Bitumen Melting Equipment
The Comix Bitumen Drum Decanter is a purpose-engineered, high-efficiency decanting and melting unit designed to reheat, melt, and transfer solid or semi-solid bitumen packed in steel drums.
Built for reliability, minimal operating cost, and zero-pollution performance, Comix Bitumen Drum Decanters convert drummed bitumen into ready-to-use liquid form for asphalt plants or bulk bitumen storage tanks.
What is a Bitumen Drum Decanter?
A Bitumen Drum Decanter, also known as a bitumen drum melting unit or drummed bitumen decanting machine, is specialist road construction support equipment used to melt solid or semi-solid bitumen supplied in steel drums. It converts bitumen back into pumpable liquid form for asphalt production, binder production, or transfer to bulk storage tanks.
Why Choose the Comix Bitumen Drum Decanter?
Comix Bitumen Drum Decanters are designed for economical melting, safe drum handling, pollution-free operation, and seamless integration with asphalt plant bitumen systems.
Economical Bitumen Melting
Thermic oil closed-chamber heating reduces fuel consumption and labour cost per tonne of melted bitumen.
Pollution-Free Green Technology
The fully enclosed thermic oil heating chamber produces no open-flame fumes or bitumen smoke during melting.
No Skilled Operator Required
Simple controls allow any trained site worker to operate the decanter safely and effectively.
Continuous Loading & Melting Cycle
Empty drums are automatically ejected from the rear, allowing the next drum to be loaded without stoppage.
Hydraulic Drum Loading System
Hydraulic drum lifter enables safe, ergonomic loading of heavy bitumen-filled steel drums.
Precise Temperature Monitoring
PTR sensors digitally display heating chamber and bitumen reservoir temperatures for accurate control.
Seamless Plant Integration
Melted bitumen is automatically transferred to the connected bulk storage tank during operation.
Why Road Contractors Choose Comix Bitumen Drum Decanters
Comix Bitumen Drum Decanters are built for real site conditions, low operating cost, continuous performance, and dependable after-sales support.
How Does a Bitumen Drum Decanter Work?
The Comix decanter follows a safe, continuous and pollution-free drum melting process.
Step 1 - Drum Loading
A sealed bitumen-filled steel drum is placed onto the hydraulic lifter, which safely positions it inside the insulated heating chamber.
Step 2 - Chamber Sealing
Spring-loaded gates close around the drum to create a fully enclosed, insulated heating environment.
Step 3 - Thermic Oil Heating
Hot thermic oil circulates through the chamber walls, transferring uniform indirect heat to melt the bitumen safely.
Step 4 - Bitumen Melting & Collection
Melted bitumen flows into the insulated bottom reservoir, where level and temperature are continuously monitored.
Step 5 - Automatic Transfer
When the required level and temperature are reached, liquid bitumen is transferred to the connected storage tank.
Step 6 - Empty Drum Ejection
The clean empty drum is automatically ejected from the rear, allowing continuous loading of the next drum.
Technical Specifications
Technical details of the Comix Bitumen Drum Decanter.
| Specification | Details | Remarks |
|---|---|---|
| Equipment Type | Bitumen Drum Decanter / Drum Melting Unit | For melting drummed solid or semi-solid bitumen |
| Heating Method | Thermic Oil Closed Chamber | Fully insulated indirect heating system |
| Drum Loading System | Hydraulically Operated Lifter | Safe loading of heavy steel drums |
| Chamber Sealing | Spring-Loaded Chamber Gates | Maintains closed heating environment |
| Bitumen Level Monitoring | Float Type Level Gauge | Installed in bottom reservoir |
| Temperature Sensing | PTR Sensors | For chamber and reservoir temperature monitoring |
| Temperature Display | Digital Display on Control Panel | Real-time operator visibility |
| Drum Ejection | Automatic Rear-End Ejection | Clean empty drum removal after melting |
| Bitumen Transfer | Automatic Transfer to Bulk Storage Tank | Inline transfer during decanting cycle |
| Pollution Output | Zero Pollution Closed System | Green technology with no open flame emissions |
| Operation | User-Friendly | No skilled operator required |
| Integration | Compatible with Asphalt Plants & Binder Plants | Supports existing bitumen supply systems |
Important Notes
- All specifications are subject to customization as per project requirements
- Capacity ratings are based on standard aggregate gradation
- Optional features available for specific requirements
- Compliance with international safety and environmental norms
- Delivery time: 4-6 weeks for domestic, 6-8 weeks for international
Customization Options
- Capacity customization (60-240 TPH)
- Fuel type options (Diesel, FO, Gas, Dual Fuel)
- Control system upgrades
- Additional pollution control systems
- Special configurations for extreme climates
Technical Features of the Comix Bitumen Drum Decanter
Each feature is designed to improve melting efficiency, safety, bitumen quality, and site productivity.
Closed Thermic Oil Heating Chamber
A fully insulated closed chamber uses hot thermic oil instead of open flame, preventing overheating, oxidation, and bitumen quality loss.
Hydraulically Operated Drum Lifter
The hydraulic lifter safely loads standard heavy bitumen drums into the heating chamber with minimal manual effort.
Spring-Loaded Chamber Gates
Heavy-duty spring-loaded gates maintain a secure chamber seal during heating and melting.
Float-Type Level Gauge
A float-type gauge monitors molten bitumen level in the bottom reservoir for smooth automatic transfer.
PTR Temperature Sensors & Digital Display
PTR sensors monitor heating chamber and reservoir temperatures, displaying real-time readings on the control panel.
Automatic Empty Drum Ejection
Clean empty drums are automatically ejected after melting, reducing manual handling and speeding up the loading cycle.
Seamless Integration with Asphalt Plants
The decanter integrates directly with asphalt plant bitumen supply systems and automatically transfers melted bitumen to bulk storage.
Integration
The Comix Bitumen Drum Decanter is designed to connect effortlessly with related processing, heating, and storage systems, enabling reliable and continuous bitumen handling within diverse plant configurations.
The Comix Bitumen Drum Decanter is designed to integrate seamlessly with:
Where Is the Comix Bitumen Drum Decanter Used?
The Comix Bitumen Drum Decanter is essential wherever bulk liquid bitumen supply is unavailable, impractical, or needs backup support.
Remote Road Projects
Useful in hilly, tribal, or remote project areas where bulk tanker delivery is not feasible.
Border & Mountain Roads
Supports high-altitude or poor-access road projects that depend on drummed bitumen supply.
Asphalt Plant Backup
Acts as a critical backup system during bulk supply disruptions, tanker delays, or peak demand.
Bitumen Binder Production
Converts specific-grade drummed bitumen into liquid feedstock for modified bitumen or binder plants.
Island & Coastal Infrastructure
Ideal where bitumen is shipped in steel drums due to sea freight or coastal logistics constraints.
Export & International Projects
Practical solution for markets where bulk bitumen logistics infrastructure is still developing.
Trusted Manufacturer & Exporter of Bitumen Drum Decanters
Comix Road Equipments is a recognized manufacturer and exporter of Bitumen Drum Decanters, supplying equipment to India, Africa, the Middle East, and Asian markets. Our decanters are designed for easy transportation, fast installation, and reliable global performance, making them suitable for diverse operating conditions.
Frequently Asked Questions - Bitumen Drum Decanter
Answers to common questions about Comix Bitumen Drum Decanters.
What is a Bitumen Drum Decanter used for?
A Bitumen Drum Decanter is used to reheat and melt solid or semi-solid bitumen supplied in sealed steel drums, converting it into pumpable liquid bitumen for asphalt plants or storage tanks.
What heating method does the Comix Bitumen Drum Decanter use?
The Comix decanter uses indirect thermic oil heating inside a fully insulated closed chamber, melting bitumen uniformly without open flame or overheating.
Is the Bitumen Drum Decanter pollution-free?
Yes. The decanter operates as a fully closed system and produces no open-flame fumes, bitumen smoke, or atmospheric emissions during operation.
Does the decanter require a skilled operator?
No. It is designed to be user-friendly and can be operated by any trained site worker using simple controls and digital temperature displays.
How are bitumen drums loaded into the decanter?
Bitumen drums are loaded using a hydraulically operated drum lifter, which safely raises and positions the heavy drum into the heating chamber.
Can the decanter be integrated with an asphalt plant?
Yes. Melted bitumen from the bottom reservoir can be automatically transferred to a connected bulk storage tank for direct asphalt plant use.
How are empty drums handled after melting?
Empty clean drums are automatically ejected from the rear end of the decanter after each melting cycle.
Where is Comix Road Equipments located?
Comix Road Equipments Pvt. Ltd. is headquartered at Plot No. 507, Nr. Sardar Dairy, B/H RTO, Palavasana, Mehsana - 384003, Gujarat, India.
Need a Reliable Bitumen Drum Decanter for Your Project Site?
Talk to our technical team today. We will help you select the right decanter configuration to match your project's bitumen handling requirements and site conditions. Call: +91 91061 25269 / +91 87584 38425 Email: info@comixroadequipments.com Location: Mehsana, Gujarat, India
