Asphalt Batch Mix Plant — High-Precision Road Construction Equipment
Precision Asphalt Production. Consistent Quality. Maximum Efficiency.
Comix Asphalt Batch Mix Plants are designed keeping in mind asphalt contractor expectations on investment. These plants comply with international environmental regulations.
The batch plant is ideal when a large number of different mixes have to be made with accurate proportioning and homogenous blending. Easy to calibrate and rugged multipoint load cell weighing arrangement for all the constituents, heavy-duty large pug-mill mixer and carefully designed PLC/SCADA control system takes care of the cumulative error corrections and deliver world-class mix with total accuracy and consistency with huge power savings. The counter flows dryer drum with multi-direction mixing technology & modulating burner gives the highest fuel efficiency.
What is a Asphalt Batch Mix Plant
An Asphalt Batch Mix Plant is an industrial facility used to produce hot mix asphalt (HMA) by combining aggregates, bitumen, and filler in controlled batches to achieve precise mix proportions and consistent quality.
Why Choose Comix Asphalt Batch Mix Plant?
Our batch mix plants are built around the core values of efficiency, precision, and durability. Here's what sets them apart:
Energy Efficiency
AC drive motors and a fully insulated counter-flow dryer drum with a modulating burner deliver the highest fuel efficiency in the industry, reducing operating costs on every tonne produced.
Compact Modular Design
The batch mix tower and hot elevator are integrated into a single unit, erectable by crane in just a few hours. The complete tower ships in a single 40-foot trailer or container — ideal for fast mobilisation across domestic and international project sites.
Screen Bypass & RAP Handling
A built-in screen bypass duct allows uninterrupted plant operation even during screen maintenance. The plant also supports Reclaimed Asphalt Pavement (RAP) addition of up to 20%, making it cost-efficient and environmentally responsible.
Larger Hot Bin Capacity
Redesigned hot bins offer 10% more storage capacity, with extra-wide gates ensuring free fall of aggregates — reducing batch cycle time and improving throughput.
PLC / SCADA Computerized Control
A fully automatic, air-conditioned control cabin with PLC/SCADA man-machine interface provides real-time plant monitoring, unlimited job mix formula storage, cumulative error correction, and high-resolution on-screen diagnostics.
Pollution Control Compliance
A two-stage dry dust collection system — primary double cyclone plus a reverse-air-flow baghouse filter with 380 m² filtering area and 288 Meta Aramid filter bags — ensures full compliance with international environmental emission standards.
Premium International Components
All major bought-out components are imported from Germany, Italy, France, Japan, and Korea — guaranteeing world-class performance and long service life.
Why Road Contractors Choose Comix
Comix Road Equipments delivers reliable asphalt plant solutions with international components, Indian pricing and strong after-sales support.
Silent Features
Advanced engineering features for superior performance and efficiency
Optimum fuel efficiency with modulating multi-fuel burner
Energy-efficient design with AC motors
Counter-flow dryer drum with multi-direction mixing technology
Bigger hot bins with 10% increased storage capacity
Extra-wide hot bin gates for faster batch cycles
Screen bypass system for uninterrupted plant operation
RAP handling capability up to 20%
Fully insulated dryer drum for reduced heat loss
Fully computerized PLC/SCADA control system
International standard components sourced from Germany, Italy, France, Japan, and Korea
Technical Specifications
Comprehensive specifications for engineering and procurement teams
| Specification | Details | Remarks |
|---|---|---|
| Plant Type | Asphalt Batch Mix Plant | Premium Quality |
| Mixing Type | Batch Mixing | Precision Controlled |
| Production Capacity | 60 TPH to 240 TPH | Customizable |
| Dryer Drum | Counter Flow, Fully Insulated | High Efficiency |
| Burner Type | Multi-fuel (Diesel/FO/Gas Optional) | Flexible Fuel Options |
| Mixer Type | Twin Shaft Pug Mill | Heavy Duty |
| Mixing Time | Short cycle for homogeneous mixing | Fast Production |
| Hot Aggregate Bins | 4 / 5 Compartments | Adequate Storage |
| Vibrating Screen | 4 / 5 Deck | Precise Gradation |
| RAP Handling | Up to 20% | Eco-friendly |
| Weighing System | Load Cell Based (Aggregate, Bitumen, Filler) | High Accuracy |
| Control System | PLC + SCADA with Recipe Storage | Fully Automated |
| Pollution Control | Double Cyclone + Bag House Filter | Environment Friendly |
| Bitumen Heating | Direct / Thermic Oil Heating | Efficient Heating |
| Bitumen Storage | Up to 50 Tons | Sufficient Capacity |
| Installation Type | Containerized / Modular | Easy Installation |
| Power Efficiency | Energy Efficient AC Motors | Low Power Consumption |
| Compliance | International Environmental Standards | Global Standards |
Important Notes
- All specifications are subject to customization as per project requirements
- Capacity ratings are based on standard aggregate gradation
- Optional features available for specific requirements
- Compliance with international safety and environmental norms
- Delivery time: 4-6 weeks for domestic, 6-8 weeks for international
Customization Options
- Capacity customization (60-240 TPH)
- Fuel type options (Diesel, FO, Gas, Dual Fuel)
- Control system upgrades
- Additional pollution control systems
- Special configurations for extreme climates
Key Components of the Comix Asphalt Batch Mix Plant
Explore the main components that make the Comix Asphalt Batch Mix Plant reliable, efficient and precise.
Cold Aggregate Bin Feeders
All-welded modular cold aggregate bin feeders with steep bin walls ensure free-flow of aggregates. Variable speed AC drives provide precise proportional control.
Gathering Conveyor & Slinger Conveyor
A high-capacity conveyor system ensures smooth aggregate transfer from cold feeders to the dryer drum.
Counter-Flow Dryer Drum
The fully insulated inclined counter-flow dryer drum features specially designed internal flights for optimal heat distribution and smooth operation.
Automatic Multi-Fuel Burner
The burner operates on LDO or ASTM D396 No. 4 fuel oil with flame monitoring, electric igniter, safety interlocks and remote operation.
Hot Bucket Elevator
A totally enclosed centrifugal discharge elevator with heavy-duty chain, toothed sprocket drive and reinforced bucket tips.
Four / Five Deck Vibrating Screen
The vibrating screen separates dried aggregates into multiple size fractions and provides a screen bypass duct for uninterrupted production.
Hot Aggregate Storage Bins
Four or five compartment hot aggregate storage bins with overflow rejection chutes, level indicators and pneumatically controlled gates.
Precision Weighing System
Automatic aggregate, asphalt and filler weighing with load cell transducers delivers exact batch weights for every mix cycle.
Pug Mill Mixer
A hot oil jacketed twin-shaft pug mill with wear-resistant alloy steel tips, arms and paddles ensures homogeneous mixing.
Filler / Fines Handling System
Enclosed filler handling with storage bin, rotary feeder and fine recycling system improves material efficiency and reduces waste.
Primary Pollution Control
A double-cyclone primary dust collection system captures large dust particles and recycles reclaimed dust.
Secondary Pollution Control
Reverse-air-flow baghouse filter with approximately 380 sqm filtering area and 288 Meta Aramid filter bags provides secondary emission control.
Bitumen Heating & Storage System
Configurable bitumen storage tanks up to 50 tonnes with thermostatic controls, level indicators and jacketed pipework.
Asphalt Transfer Pump
A jacketed gear-type asphalt transfer pump delivers bitumen reliably from the storage tank to the weigh hopper.
Fully Automatic PLC / SCADA Control Panel
Climate-controlled control cabin with automatic process control, PLC/SCADA interface, job mix storage and live operation display.
Compact Modular Design
The Comix Asphalt Batch Mix Plant features a compact, containerized modular design. The entire tower and hot elevator can be erected together within hours. Transportation requires only a single 40-foot trailer or container, resulting in significant logistics and installation cost savings.
Transportation requires only a single 40-foot trailer or container, resulting in significant logistics and installation cost savings.
This design makes our plants ideal for projects with space constraints or requiring frequent relocation.
Where Is the Comix Asphalt Batch Mix Plant Used?
Comix Asphalt Batch Mix Plants are deployed across a wide range of road construction and infrastructure projects.
Highway Construction
National and state highway construction projects.
Urban Roads
Urban road and flyover construction.
Airport Runways
Airport runway and taxiway surfacing.
Industrial Roads
Port and industrial road paving.
Bridge Approaches
Bridge approach paving.
Expressways
Expressway and toll road projects.
Municipal Repairs
Municipal road repair and resurfacing.
Trusted Manufacturer & Exporter of Asphalt Batch Mix Plants
Comix Road Equipments is a recognized manufacturer and exporter of Asphalt Batch Mix Plant solutions to India, Africa, the Middle East, and Asian markets. Designed for ease of transport, simple installation, and long service life, Comix broomers meet the expectations of global road contractors.
Frequently Asked Questions
Common questions about Comix Asphalt Batch Mix Plants.
What is the capacity range of Comix Asphalt Batch Mix Plants?
Comix Asphalt Batch Mix Plants are available in a range of production capacities to suit small, medium and large infrastructure projects. Contact our sales team for specific capacity options.
Does the plant support Reclaimed Asphalt Pavement (RAP)?
Yes. Comix Batch Mix Plants support RAP addition of up to 20% through the screen bypass system.
What fuel types does the burner support?
The standard burner supports light diesel fuel oil and ASTM D396 No. 4 fuel oil. Gas burner configurations are available as an option.
Is the plant suitable for transportation and export?
Yes. The compact modular design allows the batch mix tower and hot elevator to be transported in a single 40-foot trailer or container.
What is the pollution control system on Comix Batch Mix Plants?
A two-stage system is standard: primary double-cyclone for coarse dust separation and reverse-air-flow baghouse filter for fine emission control.
Where is Comix Road Equipments located?
Comix Road Equipments Pvt. Ltd. is headquartered at Plot No. 507, Nr. Sardar Dairy, B/H RTO, Palavasana, Mehsana - 384003, Gujarat, India.
Ready to Invest in a High-Performance Asphalt Batch Mix Plant?
Talk to our technical team today. We will help you select the right plant capacity, configuration and optional features to match your project needs and budget. Call: +91 91061 25269 / +91 87584 38425 Email: info@comixroadequipments.com
