Bitumen Sprayer
Precision Bitumen Spraying for Road Construction Projects Worldwide
Comix Bitumen Sprayers, also known as Bitumen Pressure Distributors, are designed to deliver uniform, controlled, and accurate spraying of bitumen or bitumen emulsion for road construction and surface treatment works.
Manufactured to international standards, these units are available as truck-mounted systems or modular units suitable for mounting on customer-supplied chassis. With advanced heating, automation, and safety features, Comix Bitumen Sprayers ensure consistent application, reduced material wastage, and reliable performance across domestic and international projects.
WHAT IS A BITUMEN SPRAYER?
A Bitumen Sprayer is a road construction machine used to spray a controlled quantity of hot bitumen or bitumen emulsion uniformly over road surfaces. It is commonly used for prime coat, tack coat, surface dressing, and seal coat applications, ensuring proper bonding between road layers.
WHY CHOOSE COMIX BITUMEN SPRAYER
Comix Bitumen Sprayers are engineered for accuracy, safety, and operational efficiency.
Uniform and precise bitumen spraying
Accurate application based on vehicle speed
High-efficiency heating system with imported burner
Fully insulated tank for minimal heat loss
Easy operation with advanced automation
Designed for rugged site conditions
Suitable for domestic and export markets
PRODUCT RANGE & CAPACITIES
Silent Features
Advanced engineering features for superior performance and efficiency
Fully insulated bitumen storage tank
Tank cladding options: Stainless Steel / Galvanised / Aluminium
High-efficiency air-cooled diesel engine
Positive displacement internal gear type bitumen pump
Foldable and pneumatically operated spray bar
Hand spraying attachment for edge work
Speed detection and driver control system
Unique pressure cleaning system to prevent nozzle blockage
Safe, reliable, and easy operation
Technical Specifications
Comprehensive specifications for engineering and procurement teams
| Specification | Details | Remarks |
|---|---|---|
| Plant Type | Bitumen Sprayer / Pressure Distributor | Premium Quality |
| Tank Capacity | 3,000 – 12,000 Litres | Customizable |
| Heating System | Automatic Burner | Eco-friendly |
| Pump Type | Positive Displacement Gear Pump | Precise |
| Engine | 25 HP Air-Cooled Diesel | Heavy Duty |
| Spray Width | 2.4 m to 4.2 m | Precise |
| Spray Pressure | 0 – 6 kg/sq.m | Heavy Duty |
| Control System | Speed-Based Automatic Control | Fully Automated |
| Mounting | Truck Mounted / Modular | Easy Installation |
| Cleaning System | Built-in Pressure Cleaning | Eco-friendly |
| Compliance | International Standards | Global Standards |
Important Notes
- All specifications are subject to customization as per project requirements
- Capacity ratings are based on standard aggregate gradation
- Optional features available for specific requirements
- Compliance with international safety and environmental norms
- Delivery time: 4-6 weeks for domestic, 6-8 weeks for international
Customization Options
- Capacity customization (60-240 TPH)
- Fuel type options (Diesel, FO, Gas, Dual Fuel)
- Control system upgrades
- Additional pollution control systems
- Special configurations for extreme climates
KEY COMPONENTS OF COMIX BITUMEN SPRAYER
Each component is designed for precision, durability, and minimal maintenance
Fully Insulated Bitumen Tank
Industrial-grade insulated tank designed for safe storage, handling, and transportation of bitumen. Cladded with S.S. or G.I. sheets and insulated using ceramic or glass wool for excellent thermal retention.
Heating System
High-capacity imported burner heats bitumen to the required temperature efficiently. Multiple fuel and burner options are available on request to suit site conditions.
Bitumen Pumping System
High-capacity positive displacement gear pump ensures uniform flow and precise spraying. Jacketed pipelines and industrial-grade valves enhance reliability.
Engine & Air Compressor
A 25 HP air-cooled diesel engine powers the spraying system along with an integrated air compressor for pneumatic operations.
Spray Bar Assembly
Horizontally folding spray bar with a basic width of 2.4–2.5 meters, extendable up to 4.2 meters. Pneumatically operated nozzles are placed at a standard pitch of 225 mm to ensure even distribution.
Hand Spraying System
Manual hand spray attachment provided for edges, joints, and hard-to-reach areas.
Control & Automation System
Advanced control system automatically regulates bitumen flow based on truck speed and application rate, ensuring accurate spraying per unit area.
Pressure Cleaning System
Built-in pressure cleaning system flushes pipelines and spray nozzles after operation, preventing clogging and extending equipment life.
Modular Design
The Bitumen Sprayer features a modular design that allows individual components to be easily configured, upgraded, or replaced based on specific project requirements. Key systems such as the bitumen tank, heating unit, pumping system, spray bar, and control panel are designed as independent modules, enabling flexible customization for different capacities, spray widths, and operational conditions.
This modular architecture simplifies installation, reduces maintenance downtime, and allows future expansion without major structural modifications. The design also ensures ease of transportation, faster assembly on site, and improved serviceability, making the sprayer adaptable for a wide range of road construction and maintenance applications.
Applications
Highway and expressway construction
Large-scale road infrastructure projects requiring consistent, high-quality bitumen handling for durable and high-performance pavements.
Urban and rural road development
Construction and maintenance of city streets and rural roads, focusing on reliability, cost efficiency, and adaptability to varied site conditions.
Airport and industrial road projects
Specialized pavement works designed to withstand heavy loads and high traffic intensity in airports, ports, and industrial zones.
Surface dressing and seal coat
Protective treatments applied to road surfaces to enhance skid resistance, seal cracks, and extend pavement service life.
Prime coat and tack coat works
Application of bituminous materials to prepare and bond pavement layers, ensuring proper adhesion and long-term pavement performance.
Trusted Manufacturer & Exporter of Bitumen Sprayers
Comix Road Equipments is a leading manufacturer and exporter of Bitumen Sprayers, supplying equipment to India, Africa, the Middle East, and Asian markets. Designed for easy mounting, reliable performance, and compliance with global standards, our sprayers are trusted by contractors and infrastructure developers worldwide.
Frequently Asked Questions
Get answers to common questions about Bitumen Sprayer?
What is a Bitumen Sprayer used for?
A Bitumen Sprayer is used to spray controlled quantities of hot bitumen or emulsion for prime coat, tack coat, and surface treatment in road construction.
Is Comix Bitumen Sprayer suitable for export projects?
Yes, Comix Bitumen Sprayers are manufactured to international standards and are widely exported for global infrastructure projects.
How is spraying accuracy maintained?
The system uses speed detection and automatic flow control to maintain accurate bitumen application per unit area.
Does the sprayer include a cleaning system?
Yes, each unit comes with a unique pressure cleaning system to prevent blockages after use.
Looking for a reliable Bitumen Sprayer manufacturer and exporter?
Talk to our experts for technical consultation, pricing, and project-specific configurations.
