Asphalt Batch Mix Plants
Precision Asphalt Production. Consistent Quality. Maximum Efficiency.
Comix Asphalt Batch Mix Plants are engineered for contractors who demand accurate proportioning, consistent mix quality, and long-term operational savings. Designed to comply with international environmental standards, our batch mix plants are ideal for projects requiring multiple asphalt mix designs with uncompromising accuracy.
With a counter-flow dryer drum, heavy-duty pug mill, and PLC–SCADA based control system, Comix batch plants deliver world-class asphalt mixes while significantly reducing fuel and power consumption.
What is a Asphalt Batch Mix Plant
An Asphalt Batch Mix Plant is an industrial facility used to produce hot mix asphalt (HMA) by combining aggregates, bitumen, and filler in controlled batches to achieve precise mix proportions and consistent quality.
Why Choose Comix Asphalt Batch Mix Plant
Comix plants are built around contractor expectations of return on investment, reliability, and ease of operation.
Accurate Batch-wise Mixing
Precision proportioning ensures consistent asphalt quality for every batch
Optimized Fuel Consumption
Counter-flow drying technology reduces fuel costs by up to 15%
Rugged Construction
Heavy-duty design for continuous operation in demanding conditions
Easy Calibration
Multi-point load cell weighing system for quick setup and calibration
Containerized Design
Fast installation and transport with modular containerized components
Temperature Control
Precise temperature monitoring for optimal asphalt mix quality
Why Comix for Global Projects
Engineered for international projects with compliance to global standards
Silent Features
Advanced engineering features for superior performance and efficiency
Optimum fuel efficiency with modulating multi-fuel burner
Energy-efficient design with AC motors
Counter-flow dryer drum with multi-direction mixing technology
Bigger hot bins with 10% increased storage capacity
Extra-wide hot bin gates for faster batch cycles
Screen bypass system for uninterrupted plant operation
RAP handling capability up to 20%
Fully insulated dryer drum for reduced heat loss
Fully computerized PLC/SCADA control system
International standard components sourced from Germany, Italy, France, Japan, and Korea
Technical Specifications
Comprehensive specifications for engineering and procurement teams
| Specification | Details | Remarks |
|---|---|---|
| Plant Type | Asphalt Batch Mix Plant | Premium Quality |
| Mixing Type | Batch Mixing | Precision Controlled |
| Production Capacity | 60 TPH to 240 TPH | Customizable |
| Dryer Drum | Counter Flow, Fully Insulated | High Efficiency |
| Burner Type | Multi-fuel (Diesel/FO/Gas Optional) | Flexible Fuel Options |
| Mixer Type | Twin Shaft Pug Mill | Heavy Duty |
| Mixing Time | Short cycle for homogeneous mixing | Fast Production |
| Hot Aggregate Bins | 4 / 5 Compartments | Adequate Storage |
| Vibrating Screen | 4 / 5 Deck | Precise Gradation |
| RAP Handling | Up to 20% | Eco-friendly |
| Weighing System | Load Cell Based (Aggregate, Bitumen, Filler) | High Accuracy |
| Control System | PLC + SCADA with Recipe Storage | Fully Automated |
| Pollution Control | Double Cyclone + Bag House Filter | Environment Friendly |
| Bitumen Heating | Direct / Thermic Oil Heating | Efficient Heating |
| Bitumen Storage | Up to 50 Tons | Sufficient Capacity |
| Installation Type | Containerized / Modular | Easy Installation |
| Power Efficiency | Energy Efficient AC Motors | Low Power Consumption |
| Compliance | International Environmental Standards | Global Standards |
Important Notes
- All specifications are subject to customization as per project requirements
- Capacity ratings are based on standard aggregate gradation
- Optional features available for specific requirements
- Compliance with international safety and environmental norms
- Delivery time: 4-6 weeks for domestic, 6-8 weeks for international
Customization Options
- Capacity customization (60-240 TPH)
- Fuel type options (Diesel, FO, Gas, Dual Fuel)
- Control system upgrades
- Additional pollution control systems
- Special configurations for extreme climates
Components of Asphalt Batch Mix Plant
Each component is designed for precision, durability, and minimal maintenance
Cold Aggregate Bin Feeders
All bins are all-welded, modular, and designed with steep bin walls to ensure uninterrupted material flow. Adjustable calibrated gate openings and variable speed feeder drives offer total proportional control and accuracy. Long belt feeders with adjustable radial discharge gates enhance flexibility for different aggregate sizes.
Gathering Conveyor & Slinger Conveyor
Heavy-duty conveyors with rated feeding capacity, squirrel cage electric motors, and speed reduction units ensure smooth and continuous material flow. Supplied with trough idlers, roller guides, and screw-type belt tensioners for reliable operation.
Counter Flow Dryer Drum
Fully insulated counter-flow dryer drum with field-proven internal flights ensures high thermal efficiency and uniform heating. The four-wheel-drive friction system reduces maintenance and noise while improving fuel efficiency. Designed to handle varying moisture content without compromising output.
Burner System
Fully automatic, fuel-atomizing low-noise burner suitable for diesel or heavy fuel oil. Equipped with flame monitoring, safety interlocks, and remote operation from the control cabin. Gas burners are available as an option.
Hot Bucket Elevator
Totally enclosed, chain-driven bucket elevator with reinforced bucket tips ensures smooth vertical transport of hot aggregates. Gear motor-driven system eliminates complex chain drives and reduces maintenance requirements.
Vibrating Screen
Four or five deck vibratory screen separates aggregates accurately. Screen bypass duct allows uninterrupted production even during screening maintenance, improving plant uptime.
Hot Aggregate Bin
Four-compartment hot bins with overflow protection, pneumatic cut-off gates, and level indicators. Integrated temperature probes and automatic controls ensure precise aggregate feeding and reduced material wastage.
Fines and Filler Feeding System
Fully enclosed filler elevator and storage system with level sensors and pneumatic feeders. Designed for precise filler dosing and seamless recycling of recovered dust.
Pug Mill Mixer Unit
Heavy-duty twin-shaft pug mill with hot oil jacketing. Wear-resistant high-nickel alloy paddles ensure homogeneous mixing in short cycles. Wide radial discharge gate allows fast and clean mix discharge.
Weighing System
Automatic load cell-based weighing system for aggregates, bitumen, and filler. Four-point suspension ensures high accuracy and repeatability, essential for consistent asphalt mix quality.
Pollution Control System
Primary dry dust collection with double cyclone system captures coarse particles. Secondary baghouse filter system with Meta Aramid filter bags ensures compliance with environmental norms and cleaner emissions.
Asphalt Transfer Pump
Jacketed gear-type pump ensures smooth asphalt flow from storage tanks to weigh hopper. Gravity-fed distribution into the mixer guarantees uniform bitumen coating.
Bitumen Heating & Storage System
Available in direct or indirect heating configurations with storage capacity up to 50 tons. Thermostatic controls maintain precise temperature for uninterrupted operations.
Thermic Oil Heater
Hot oil heating system prevents pipeline blockage, pump binding, and ensures smooth pug mill operation. Fully automatic temperature and safety controls included.
Control Panel
Fully automatic, air-conditioned control cabin with PLC and user-friendly software. Stores unlimited job mix recipes and provides real-time plant performance monitoring with maintenance alerts.
Compact Modular Design
The Comix Asphalt Batch Mix Plant features a compact, containerized modular design. The entire tower and hot elevator can be erected together within hours. Transportation requires only a single 40-foot trailer or container, resulting in significant logistics and installation cost savings.
Transportation requires only a single 40-foot trailer or container, resulting in significant logistics and installation cost savings.
This design makes our plants ideal for projects with space constraints or requiring frequent relocation.
Applications
Ideal for various infrastructure projects requiring high-quality asphalt production
National & State Highways
High-volume asphalt production for major road projects
Urban & Rural Roads
Reliable asphalt supply for municipal road construction
Airport Runways
Precision asphalt mixes for aviation infrastructure
Industrial Roads
Durable asphalt for heavy-duty industrial applications
Government Projects
Compliant with government tender specifications
Bridge Decks
Specialized asphalt mixes for bridge construction
Trusted Manufacturer & Exporter of Asphalt Batch Mix Plants
Comix Road Equipments is a recognized manufacturer and exporter of Asphalt Batch Mix Plant solutions to India, Africa, the Middle East, and Asian markets. Designed for ease of transport, simple installation, and long service life, Comix broomers meet the expectations of global road contractors.
Frequently Asked Questions
Get answers to common questions about Asphalt Batch Mix Plants
What is an Asphalt Batch Mix Plant?
An asphalt batch mix plant produces asphalt by mixing aggregates, bitumen, and filler in precise batches, ensuring high-quality and consistent asphalt for road construction projects.
Is Comix Asphalt Batch Mix Plant suitable for export projects?
Yes, Comix plants are designed to meet international standards and are containerized for easy transportation, making them ideal for global infrastructure projects.
Can the plant handle RAP material?
Comix Asphalt Batch Mix Plants support RAP usage up to 20% using advanced heating and screening bypass systems.
What production capacities are available?
Comix batch mix plants are available in capacities ranging from 60 TPH to 240 TPH and can be customized based on project requirements.
Does Comix provide installation support?
Yes, Comix provides technical guidance for installation, commissioning, and operational training.
Looking for a reliable Asphalt Batch Mix Plant manufacturer in India?
Talk to our experts for technical consultation, pricing, and project-specific configurations.
